The fine folks at BulletProof Diesel define 6.0L Power Stroke as being "bulletproofed" when it has at least four of the five main problem areas addressed. These five areas are: Oil cooler, EGR cooler, head studs, fuel injection control module (FICM), and water pump.

How much power can a bullet proofed 6.0 handle?

Even a decade ago, before PCM tuning was anywhere near as refined as it is now, several 6.0L owners proved the 6.0L's bottom end could withstand 700-rwhp. Today, a lot of serious enthusiasts conclude that the 800 hp 6.0 Power Stroke range gets you into unchartered waters with a 6.0L.

How much does it cost to BulletProof engine?

Standard pricing can be charged anywhere from 30 to 50 percent. The price of doors and windows alone can range from $18,000 up to $45,000. Depending on the severity of the damage done, the cost of bulletproofing a vehicle can go as high as $100,000.

How much is it to bulletproof a 6.0 Powerstroke?

Bulletproof Diesel insists on their oil cooler. They say it lowers temperatures and prevents premature failures of the EGR cooler and injectors. And they're right. But those benefits come in around $3000-$3500 installed!

How much is a bulletproof 6.0 worth?

Install can run about $700-1,000 so the upgrade can cost upwards or beyond $3,000 all in. Compare that to a factory Ford 6.0 Power Stroke oil cooler for about $300. Add in labor and you can still replace the factory oil cooler about 3x before the bulletproof 6.0L oil cooler upgrade is worth the cost.

41 related questions found

What powerstroke to avoid?

What Years Are Ford Diesel Engines To Avoid? This Ford Super Duty six came out between 2003 and 2007. As far as diesel trucks go, 0L can be said to be the most horrendous. Powerstrokes with 0L capacity are notorious.

How long does a 6.0 Powerstroke last?

HPOPs probably last a few hundred thousand and cost a couple grand to replace. The bottom end should go 500k to a million miles, and given how long they last, used ones are kind of cheap if you need one. I've read about high mileage 6.0s that still have nice cylinder bores.

What does it mean to bullet proof a truck?

To us, the definition of bulletproof means installing parts and components that allow you to beat on your truck day in and day out—and never hurt anything. It's not always about simply adding horsepower and twist; it's about surviving it.

How much HP does a tuned 6.0 Powerstroke have?

'03-07 6.0L Power Stroke

Our own testing of custom 6.0L tuning yielded 415-420 hp on the rollers—right smack-dab in the middle of what most folks see. By comparison, off-the-shelf universal tunes typically lay down somewhere between 360 and 380 hp.

What year did Ford 6.0 diesel have problems?

If you drive a 2003 to 2007 Ford Superduty Diesel truck with the 6.0L Powerstroke engine, we hate to say it here at Moose Jaw Truck Shop but you've probably had some problems with it.

What is the best year for Powerstroke diesel?

In terms of Ford Super Duty trucks, models 2012 and any models since 2013 or newer, as well as 2017 models, have the best value, but 2017 versions had a couple of problems… In light of the 2008-10, 2009, 2010, and 2011 Ford Super Duty trucks, you will need to stay out of them.

Can you bulletproof a 7.3 Powerstroke?

The 7.3L Powerstroke is considered by many to be indestructible! Even as bulletproof as 7.3L can be, lack of proper maintenance and stupid mistakes can be the undoing of this of this endurance diesel engine platform.

Is 6.0 or 7.3 Powerstroke better?

From a reliability, durability or simplicity standpoint, the 7.3L is hands down the winner. When it comes to horsepower, drivability and meeting modern day emissions standards, the 6.0L has it beat. Ultimately, both engines have their pros and cons.

Are 6.0 Powerstroke reliable?

While they aren't perfect, the 6.0L's injectors are reliable when treated to proper maintenance (regular oil changes and new fuel filters), clean fuel, and fed sufficient supply pressure from the lift pump. However, if coolant makes its way into the oil, they can head south quickly.

What is a 7.3 Powerstroke?

The 7.3L Powerstroke is one of the most reliable Diesel engines ever produced. It's so reliable even die-hard Cummins and Duramax enthusiasts acknowledge it's widespread success. This makes them one of the most sought after diesels today.

Who built the 6.0 Powerstroke?

In mid-2003, Ford replaced the 7.3L with a 6.0L diesel that was also developed by Navistar.

Is the 2006 6.0 Powerstroke a good engine?

The 6.0L is a good engine when it is running properly. It has one main failure that is commonly overlooked and is the cause of most of the big issues this engine has. The oil is the life blood of the 6.0L diesel as the injectors are hydraulically actuated using engine oil to drive them.

How much does it cost to BulletProof a truck?

Unfortunately, bulletproofing a car will usually cost between $16,000 and $50,000 but can sometimes cost even more. The price is largely based on the size of your car and the areas you'd like bulletproofed. Remember, each panel of bulletproof material costs between $500 and $1,500—and that's not even counting labor.

What does studded mean on a diesel?

Aftermarket studs that go over the Ford head bolts are known as ARP Head Studs. The term “studded” refers to ARP head studs, whereas “non-studded” indicates that your truck is stock. I tow 11.5k without studding and haven't had any problems. However, the EGR (Exhaust Gas Return) has been removed.

What years are Ford diesel engines to avoid?

Ford SuperDuty Diesel Truck Problems: Fixing Them From 2003-2007. In my experience, most diesel lovers avoid buying the 2003 to 2007 model-year Ford Superduty diesel trucks. The 6. Powerstroke 0L produces problematic power when used in large quantities.

What is the best diesel engine ever made?

In the Company of Greatness - 10 Best Diesel Engines

  • The Cummins B-Series. The One That Paved the Way. ...
  • International DT466. Everything You Own Has Probably Been Moved by One. ...
  • Wartsila-Sulzer RTA96-C. ...
  • Caterpillar C12 Super Truck Racing Engine. ...
  • GM 6.6L Duramax. ...
  • International 7.3L Power Stroke. ...
  • MTU 16V-4000. ...
  • VW 5.0L V-10.